Mercury D2.8L D-Tronic Specifications download pdf (Page 111)

MAINTENANCE

SECTION 5

CMD-4081850 / 90-860094030 SEPTEMBER 2003 Page 103

0080 modified graphics

Shift Cable

1. Lubricate the pivot points and the guide contact surfaces.

79299

Typical

a-Pivot points

b-Guide contact surfaces

Description

Where Used Part Number

A Engine Oil

Pivot points, guide contact

surfaces

Obtain Locally

1 2 ... 106 107 108 109 110 111 112 113 114 115 116 ... 159 160

2003, Mercury Marine 1
Identification Record 2
WELCOME! 3
Read This Manual Thoroughly 4
SECTION 1 - WARRANTY 5
SECTION 4 - SPECIFICATIONS 6
SECTION 5 - MAINTENANCE 7
Warranty Information 10
WARRANTY 11
SECTION 1SECTION 1 11
Warranty Policies 12
WHAT IS NOT COVERED 13
DISCLAIMERS AND LIMITATIONS 13
WHAT IS COVERED 14
WHAT MERCURY WILL DO 14
WARRANTY SECTION 1 16
00000 was CD622 16
Transferable Warranty 18
Features And Controls 20
SECTION 2 21
Instrumentation 22
SWITCHES 23
ENGINE MONITORING FEATURES 24
Remote Controls 25
CONSOLE MOUNTED 26
Power Trim 28
SINGLE ENGINE TRIM/TRAILER 29
DUAL ENGINE TRIM/TRAILER 29
Audio Warning System 32
Emissions Information 33
SECTION 3 - ON THE WATER 35
Safe Boating Suggestions 36
ON THE WATER 37
SECTION 3 37
GOOD VENTILATION 39
POOR VENTILATION 39
Basic Boat Operation 40
Duty Cycle Rating 41
LIGHT DUTY RATING 42
GENERAL INFORMATION 44
BEFORE STARTING THE ENGINE 45
STARTING A COLD ENGINE 46
ENGINE WARM UP 47
STARTING A WARM ENGINE 47
SHIFTING 48
ENGINE SHUT-DOWN (STOPPING) 48
Trailering The Boat 53
Drain Plug and Bilge Pump 53
While You Are Cruising 54
While Boat Is Stationary 54
Wave And Wake Jumping 56
0035.1 with CMD change 57
Drive Unit Impact Protection 58
Bottom Of Boat 59
Cavitation 59
Ventilation 60
Elevation And Climate 60
Propeller Selection 61
Getting Started 62
20-Hour Break-In Period 63
After Break-In Period 64
End of First Season Checkup 64
Fuel Requirements 66
Diesel Fuel In Cold Weather 67
Anti-Freeze/Coolant 67
Engine Oil 68
Engine Specifications 69
D4.2L LD And D4.2L 230 70
D4.2L 300 72
Fluid Specifications 73
SPECIFICATIONS 74
SECTION 4 74
Dealer Responsibilities 76
Maintenance 77
0057 W CMD changes 78
Inspection 79
Maintenance Schedules 80
Routine Maintenance * 80
Scheduled Maintenance * 81
Maintenance Record 83
Changing Oil and Filter 86
00000 was CD919 88
Power Steering Pump Fluid 89
Checking 90
Changing 92
Drive Unit Oil 93
Power Trim Pump Fluid 97
SITUATION 99
RECOMMENDATIONS 99
Air Filter 100
Water Separating Fuel Filter 101
Replacing 102
MAINTENANCE 103
SECTION 5 103
Fuel System 106
Lubrication 108
Throttle Cable 110
Shift Cable 111
Engine Coupler 112
Removed) 113
Drive Shaft Extension Models 114
Propellers 115
Bravo Three 117
INSTALLATION 118
Drive Belts - All Engines 119
Power Steering Pump Belt 120
Corrosion Protection 121
Internal Components 125
INSPECTION 126
Painting Your Power Package 128
CE376 modified 129
Flushing The Seawater System 130
Dual Water Pick-Up Flush Gear 131
Case Seal Kit 131
91-881150Q1 131
Flushing Device 91-44357Q2 131
SECTION 6 - STORAGE 133
SECTION 6 134
0084 w / CMD 134
Draining Instructions 135
00000 was CD927 w / changes 140
Recommissioning 142
SECTION 7 - TROUBLESHOOTING 145
Diagnosing EDI Problems 146
Troubleshooting Charts 146
TROUBLESHOOTING 147
SECTION 7 147
Poor Performance 148
Excessive Engine Temperature 149
Low Engine Oil Pressure 150
Battery Will Not Charge 150
Unusual Sounds 150
0175 w / changes – CMD 151
0177 with CMD changes 151
Table of Contents 153
Owner Service Assistance 154
Replacement Service Parts 155
Resolving A Problem 156
Customer Service Literature 157
SECTION 8 158
Ordering Literature 159
00000 was CD851 160

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Mercury D2.8L D-Tronic Specifications Page 111

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