Mercury 2005 Monterey Owner's Manual

SPORT BOATOWNER’S MANUAL180 FS194 FS214 FS214 FS Cuddy234 FS/FSX254 FS/FSX254 FS Cuddy

SPECIFICATIONSThe specifications given were in effect at the time of printing. Monterey Boatsreserves the right to make changes without incurring obli

Controls and IndicatorsSport Boat4-3Master Power Switch – Disconnects the boat electrical systems from the batteries. When not using the boat, keep th

4-4Sport BoatChapter 4One battery selector switch, one on/off or selector switch, two alternators, one isolator, two batteries. In the example, the is

Controls and IndicatorsSport Boat4-5Horn Button – Push and hold to sound the horn. Trim Switch – If your engine is equipped with power trim and tilt,

4-6Sport BoatChapter 4NOTICEThe engine will not start unless the engine stop switch lanyard is attached. INDICATORSNOTICE Some boat models may be equi

Controls and IndicatorsSport Boat4-7SpeedometerRegisters forward boat speed in miles per hour. Use this guide to monitor fuel consumption and propelle

4-8Sport BoatChapter 4Voltmeter Indicates the condition of the main or cranking battery in volts DC. Normal operating range is 12+ volts. AmmeterMeasu

Sport Boat5-1Chapter 5OperationThis section describes the basics of fueling, starting, running, stopping, steering, trimming and docking your boat. Si

Chapter 55-2Sport BoatStop all engines, motors and fans before refueling.DO NOT smoke or allow open flames or sparks nearby, within 15 m (50 ft) of th

OperationSport Boat5-3After RefuelingThe first time you fill your boat’s fuel tank(s) and after each refueling, check the entire fuel system for leaks

Chapter 55-4Sport BoatSTARTING1. Open vent screw on fuel tank (portable tanks).2. Connect the fuel line to fuel tank (portable tanks).3. Squeeze fuel

SPECIAL CARE & CLEANINGThe marine environment (sun, salt, pollution, and bird droppings) requiresspecial products for proper care and cleaning. Yo

OperationSport Boat5-5SHIFTING/RUNNINGFollow these guidelines when shifting your boat: • Pause in NEUTRAL before shifting from FORWARD to REVERSE, orR

Chapter 55-6Sport BoatSTEERINGPractice steering your boat. Make sure that the steering system is working correctly and is properly maintained.Follow t

OperationSport Boat5-7oversteer and only worsen the effect. Keep the steering wheel in the center position. The boat will wander back and forth somewh

Chapter 55-8Sport Boatuse a slow speed and shallow angle. Be ready to reverse to stop andmaintain position. • If there is no wind or current, approach

OperationSport Boat5-9BOAT TRIMThe performance of your boat depends on load weight and distribution. Distribute weight evenly, from bow to stern, and

Chapter 55-10Sport BoatDRIVE TRIM ANGLETrim angle is the angular relationship between the lower drive unit and the transom of the boat. Boat trim whil

OperationSport Boat5-11To use power trim effectively, always start with the engine trimmed in. As the boat planes, increase the angle out. Experience

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Sport Boat6-1Chapter 6Getting UnderwayThere are many things to consider to make your boating trip safe and enjoyable. This section includes a safety c

Chapter 66-2Sport Boat• Check that the required safety equipment is on board. • Check that the fire extinguisher is fully charged. • Check that bilge

M-5● When trailering, dismantle, roll or fold and securely stow all canvas toprevent damage. Monterey recommends purchasing a transportation coverto k

Getting UnderwaySport Boat6-3BOARDINGWhen boarding the boat, always step in. DO NOT jump. Avoid stepping on fiberglass or other potentially slippery s

Chapter 66-4Sport BoatNOTICEThe capacity plate for outboard powered boats lists the maximum horsepower that the boat can safely use. It is unlawful to

Sport Boat7-16Chapter 7RunningWe urge you and all others operating the boat to seek certified instruction from the local boating authorities. This sec

6Chapter 77-2Sport Boathis advantage. Unequal thrust is an aspect shared by all single engine propeller-driven watercraft. A clockwise rotation propel

RunningSport Boat7-3TOWING PROCEDUREIf seas are rough, it may not be easy to extend the tow line from one boat to another. In these cases, use a light

6Chapter 77-4Sport BoatANCHORINGDropping Anchor There are many types of anchors available on the market. The choice of one anchor over another depends

RunningSport Boat7-5Weighing (Pulling In) Anchor Start engine and move forward until anchor line is straight up and down. Pull hard to lift anchor fro

6Chapter 77-6Sport BoatWhen Underway • Raise the trim tabs above the boat bottom. • Increase speed. The bow will start to come down. • When the bow be

RunningSport Boat7-7PROPELLERSThe propeller converts the engine’s power into the thrust needed to propel the boat. Care and selection of your propelle

6Chapter 77-8Sport BoatA smaller pitch propeller should be selected for water skiing or for heavy loads. A smaller pitch propeller will develop more t

NOTICEClear plastic (isinglass) is subject to ultraviolet (sunlight)degradation over time. It may turn yellow-brown (a burntappearance) and get brittl

Sport Boat8-1Chapter 8Care and MaintenanceThis section describes how to care for and maintain your boat. It includes information about maintaining ele

Chapter 88-2Sport BoatCheck the battery frequently for signs of corrosion. If corrosion is evident, clean terminal posts with a baking soda and water

Care and MaintenanceSport Boat8-3Some boat models have each individual circuit protected with a circuit breaker located next to the switch. To reset a

Chapter 88-4Sport BoatCORROSION PROTECTIONGalvanic Corrosion Galvanic corrosion (electrolysis) is the break-up of metals due to the effects of electro

Care and MaintenanceSport Boat8-5GENERAL MAINTENANCE Marine Growth If accelerated marine growth is a problem in your area, an anti-fouling bottom pain

Chapter 88-6Sport BoatAlthough not always convenient, minimizing your boat’s contact with damaging ultraviolet (UV) rays and storing removable seats a

Care and MaintenanceSport Boat8-7• DO NOT allow the canvas to be exposed to direct sunlight for longperiods of time. • Use care when handling clear vi

Chapter 88-8Sport BoatBilge Your bilge accumulates oil and greasy dirt over a period of time and should be cleaned out. Usually, ordinary soap and wat

Care and MaintenanceSport Boat8-9KC-1883.1HELM PUMP/RESERVOIRINSPECTCONNECTIONSAT PUMPCHECK FILL PLUGAND FLUID LEVELINSPECTCYLINDERSEALSTYPICAL HYDRAU

Chapter 88-10Sport BoatNOTESKCC_SportBoat_Book.book Page 10 Tuesday, December 5, 2006 7:19 AM

Apply No-Slip tape or step plates on surfaces which are walkedon. Waxed gelcoat surfaces are extremely slippery, especiallywhen wet.● Do not use acids

Sport Boat9-1Chapter 9TroubleshootingThe following chart will assist you in finding and correcting minor mechanical and electrical problems. If an eng

Chapter 99-2Sport BoatPoor boat performance• Contaminated fuel• Uneven load distribution• Engine trim wrong• Improper propeller selection• Excessive w

Sport Boat10-1Chapter 10StorageStorage or winter lay-up requires special preparation to prevent damage to the boat. Perform all annual maintenance at

Chapter 1010-2Sport Boat• Flush the engine cooling system with clean water. DO NOT exceed1500 RPM when flushing. • Perform all scheduled maintenance.

StorageSport Boat10-3• Perform daily maintenance. If not performed during lay-up, performannual maintenance. • If the boat is equipped with the option

Chapter 1010-4Sport BoatLIFTING THE BOATWhen the boat is hoisted from the water, use the lifting eyes or slings for easy, damage-free lifting. CAUTIO

Sport Boat11-1Chapter 11TraileringThis section provides information about trailering. It describes the hitch and safety chains, backing your trailer,

Chapter 1111-2Sport BoatCLASSIFICATIONSTrailers are separated into four classes based on gross vehicle weight (GVW). Gross vehicle weight equals the t

TraileringSport Boat11-3The trailer hitch coupler must match the size of the hitch ball. DO NOT usea hitch ball that does not match the trailer couple

Chapter 1111-4Sport BoatTRAILER BRAKESIn some states, any trailer with a gross vehicle weight rating (GVWR) of 680 kg (1500 lb) or more is required to

Gemlux Stainless Steel Information and Care InstructionsThe GEMLUX Stainless Steel products on your boat are made to thehighest quality standards. Str

TraileringSport Boat11-53Your boat should be fastened to the trailer with the winch line connected to the bow eye, PLUS a bow tie-down to the winch st

Chapter 1111-6Sport Boat3When rounding turns on highways or streets, do not cut corners. Also, go slow over railroad tracks. 3Outboard motors should b

TraileringSport Boat11-7LAUNCHINGBefore launching your boat, stay to one side and watch a couple of launchings to notice any problems on the ramp and

Chapter 1111-8Sport Boat5. Using a very light touch on the throttle, ease the boat forward until the bow comes to rest against the bow stop (bumper bo

Sport Boat12-1Chapter 12Glossary of TermsABOARD - On or in the boat.ABYC - American Boat and Yacht Council, Inc.AFLOAT - On the water.AFT - Toward the

Chapter 1212-2Sport BoatFENDERS - Objects placed alongside the boat for cushioning. Sometimes called bumpers.FORE - Toward the front or bow of the boa

Sport BoatMONTEREY BOATS LIFETIME LIMITED WARRANTYMONTEREY BOATS warrants to the original retail purchaser of its product beginning with the 2008model

Sport Boat3. After three (3) years but up to four (4) years from the date of original retail purchase, MONTEREYBOATS will pay 65% of the repair costs.

Sport Boat8. Any boat purchased by a consumer through an authorized dealer located in the United States,which said boat is registered and/or operated

M-9GelcoatsThe smooth, beautiful skin of the fiberglass hull is made of gelcoat. Gelcoat isa strong but thin (though thicker than automotive paint) la

KCC Printed in USADEALERMonterey Boats1579 S.W. 18th StreetWilliston, FL 32696Phone 352-529-9181 Fax 352-529-9173www.montereyboats.comP/N 63101002-02

M-10Cockpit Vinyl Upholstery with PreFixx®CoatingBeginning with the 2008 model year, Monterey Boats uses OMNOVA white,smoother and embossed pleated vi

M-11Staining Agents: Tobacco tar (nicotine), permanent felt tip marker, yellowmustard, lipstick, ballpoint pen and spray paint. Use Method 1. If stain

M-12Exterior CarpetExterior carpet manufactured by Syntec Industries is produced with a specialblend of resilient fibers to withstand traffic and reta

Sport BoatiDear Valued Customer,Welcome to the Monterey Life!We would like to extend to you our “Thank You” for choosing a Monterey boat! You have ma

M-13INSTRUMENT CONSOLEAll Monterey boat models are equipped with full instru men tation formonitoring boat performance. Each individually switched ele

M-14CAUTIONBATTERY SPECIFICATIONSGroup 24 is for: V6 & V8 Small Block Engines up to 6.2 Liters.Group 31 is for: Volvo 8.1L, Merc 496 Mag Big Block

M-15FIRE EXTINGUISHING SYSTEMSome stern drive boats are equipped with an optionalAutomatic Fire Extinguishing System for an enginecompartment fire. Th

M-16FRESH WATER TANKThe fresh water tank is filled through the deck plate filler marked “WATER.”The tank is vented through the combination water fill/

M-17Initial Fresh Water System Startup1. Fill the fresh water tank (approximately 15 gallon capacity) with potablewater.2. Turn the FRESH WATER PUMP s

M-18If you can smell or taste bleach in the water:1. Drain the system completely.2. Mix a solution of one quart of white vinegar to 5 gallons of water

M-19IMPORTANT PAPERS PACKAGE(May vary according to options)Stereo Remote Control – Hand HeldBattery Post CoversKeysEngine Owner's PackageGas Cap

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M-21Sport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:02 AM Page 21

M-22Figure 1Figure 2Figure 3Figure 4 Figure 5Back to Back Lounge SeatingTo adjust seat position forward or aft:1. Turn lever in figure 3 clockwise to

Sport BoatiiIDENTIFICATION NUMBERSSafeguard information about your boat by recording the Hull IdentificationNumber (HIN) and model of your boat, and m

M-23Pedestal Seating!WARNINGAvoid serious or fatalinjury due to rotationof seat. Lock swivelwhen speed exceeds 5mph.Pedestal is equipped with a 360°

M-24Engine AreaThe above engine layouts are typical of most Monterey Sport Boats.Sport Boat_Sect_M_2008_091707:Sport Boat_Sect_M.qxd 12/20/2007 10:1

M-25Engine AreaThe above engine layouts are typical of most Monterey Sport Boats.Sport Boat_Sect_M_2008_091707:Sport Boat_Sect_M.qxd 12/20/2007 10:1

M-26General FeaturesSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 26

M-27180 FS LayoutSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 27

M-28194/214 FS/214 FSC LayoutSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 28

M-29214 FSC FeaturesSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 29

M-30234 FS / FSX Features (1 of 2)Stereo located Tachometer w / Speedometer w / Fuel Voltin Glove Box Hour MeterTrim Gauge Oil TempHorn Blower Bil

M-31234 FS / FSX Features (2 of 2)HELMSTORAGEHEAD234 FS DASH 234 FSX DASHINSIDE FWD VIEW INSIDE AFT VIEWHEAD DOOR HELMSTORAGE DOORPORTA POTTIESTORAGE

M-32254 FS / FSX General FeaturesSport Boat_Sect_M_2008_091707:Sport Boat_Sect_M.qxd 12/20/2007 10:17 AM Page 32

Sport BoatiiiMonterey Boats has long been known as a quality boat manufacturer witha commitment to customer satisfaction. This manual is but one examp

M-33254 FS HelmSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 33

M-34254 FS / FSX General FeaturesSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 34

M-35254 FS / FSX General FeaturesSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:03 AM Page 35

254 Cuddy General FeaturesM-36Sport Boat_Sect_M_2008_091707:Sport Boat_Sect_M.qxd 12/20/2007 10:17 AM Page 36

254 Cuddy General FeaturesM-37Trash Bin (Access From Top Also) EngineHatchCup Holder Flip Down Arm RestTransom Door Refrigerator (Optional) Sink With

M-38254 Cuddy CabinCODetector StorageUnder Sink Light Faucet Pull Out For ShowerHeadCompartmentToilet (Head) Portable StoveSwivel Light Light Switch

M-39180 FS Switch PigtailSport Boat_Sect_M_2008_(091407):Sport Boat_Sect_M.qxd 9/17/2007 10:05 AM Page 39

M-40194, 214 & 234 FS Hull Harness (1 of 2)FUEL K YELLOW -54" PINK -181" 53724 53725 1-PIECE 1 CAP M1 1 1 PIN CAP PART# 03-09-2011 TERM

M-41194, 214 & 234 FS Hull Harness (2 of 2)36" 12" 46" 32" 5" 10" 60" 1" 11" 24" 84" 2&quo

M-42254 FS Hull Harness (1 of 2)ACONNECTTO BATT SWON BRKR PNLBADC-178"-278"-292"-308"-284"-226"-72"-204"-136&q

Sport BoativBOATING TERMINOLOGY* An easy way to remember PORT side from STARBOARD side is“PORT” and “LEFT” both have four letters.MONTEREYSport Boat_F

M-43254 FS Hull Harness (2 0f 2)CONNECTTO BATT SWON BRKR PNL40"20"70"76"24"40"18"28"14"18"18"26

M-44254 FS Deck Harness (1 of 2)DCEBAFCBADA-300"-94"-102"-178"-70"-70"-316"-316"-70"-70"-70"-70

M-45254 FS Deck Harness (2 of 2)ECDFA B12"62"40"28"30"60"12"12"16" 24"36"12"12"20&quo

M-46254 FSC Deck Harness1#4"3#8"3#8"3#4"3#8"1#4"1#4"1#4"1#2" 3#4"12"40"28"138"12

M-47254 FSC Hull HarnessFWDSTBDSPKR.250".250"FWDPORTSPKR12 CAP2-PIECEDEUTSCH4 CAPDTO4-4PCBSTEREOSUBWOOFERRADIORADIO.250".250"DOCKS

M-48254 Macerator Panel211212211/4" 1/4"1/4"GROUNDPOWERSOC 52518LOCK 52496PLUG 524942 PIN PLUGDEUTSCHDEUTSCHCAP 52493LOCK 52495PIN 5251

M-49254 Vacuflush Panel1212AA2" 3"TO BULLETS1/4" 3/8"3/8"GROUNDPOWERDEUTSCHCAP 52493LOCK 52495PIN 525172 PIN CAPDT SERIESRED/

M-50254 Manual Head Panel12123" TO BULLETS1/4" 1/4"1/4"GROUNDPOWERDEUTSCHCAP 52493LOCK 52495PIN 525172 PIN CAPDT SERIESRED/BLACK14

M-51254 FS/FSC Switch PanelCCAAA-35"-54"-35"-9"-9"-32"-54"-14"-54"-10"-12"-12"-10"-8&

M-52254 Sump Pump Harness-7"-204"-199"SUMP PUMP#10 RINGSUMP PUMP POWER#51184 BODY#51185 CAPAUTO FUSE5 AMPRED 14AWGYELLOW 14AWG53840HEAT

Page2 Basic Rules Of The Road ...2-1Aids To Navigation...2-1Right-Of-Way...2-7Burdened Boats...

Sport Boat1-1Chapter 1Boating SafetyThe popularity of boating and other water sports has undergone an explosion of growth in the past few years. Becau

Chapter 11-2Sport BoatThe precautions listed in this manual and on the boat are not all-inclusive. If a procedure, method, tool or part is not specifi

Boating SafetySport Boat1-3The following is a listing of some of the agencies and organizations that offer Water Safety, First Aid and CPR. To find bo

Chapter 11-4Sport BoatPersonal Flotation DevicesFederal law also requires at least one Type I, II, III or V Personal Flotation Device (PFD) for each p

Boating SafetySport Boat1-5Type I: Most buoyant PFD and effective on all waters, especially open, rough water.Type II: Good for calm water near shore

Chapter 11-6Sport BoatFire ExtinguisherU.S. Coast Guard approved fire extinguishers are generally required on all Class I-III boats. Extinguishers sho

Boating SafetySport Boat1-7RECOMMENDED EQUIPMENTAs a precaution, a good boater will avoid potential problems on an outing by having additional equipme

Chapter 11-8Sport BoatEMERGENCIESBe prepared to deal with emergencies before they happen. Try to formulate a plan for each type in advance so that dec

Boating SafetySport Boat1-9On-board fires involving the fuel system usually result in either an explosion that completely destroys the boat, or the bo

Chapter 11-10Sport BoatWeatherGetting caught in severe weather is hazardous. Check with local weather stations, the U.S. Coast Guard, or Weather servi

Sport BoatviTable of ContentsPage8 Care and Maintenance...8-1Repairs and Modifications...8-1Electrical...8-1

Boating SafetySport Boat1-11NOTICEWeeds can sometimes be removed by shifting to NEUTRAL, pausing a moment, then shifting to REVERSE to unwind the weed

Chapter 11-12Sport BoatDAYTIME WARNINGNIGHTIMEWARNINGDESCRIPTIONActual Signal in redKC-0371Small Craft Advisory - Winds greater than 18 knots, sustain

Boating SafetySport Boat1-13Warning MarkersIt is a good idea to ask local authorities if there are hazardous areas and how they are marked. Boaters mu

Chapter 11-14Sport BoatBOATING UNDER THE INFLUENCEBoating, alcohol and the use of other drugs just don’t mix. These substances slow your reaction time

Boating SafetySport Boat1-15OPERATION BY MINORSMinors must always be supervised by an adult whenever operating a boat. Many states have laws regarding

Chapter 11-16Sport BoatPASSENGER SAFETYWhenever you are going for an outing, make sure that at least one passenger is familiar with the operation and

Boating SafetySport Boat1-17SAFETY WHILE BOATINGBoating-related accidents are generally caused by the operator’s failure to follow basic safety rules

Chapter 11-18Sport Boat• DO NOT remove or modify any components of the fuel system except for maintenance by qualified personnel. Tampering with fuel

Boating SafetySport Boat1-19WATER SPORTSLarger boats produce a wake too big for skiers. Only boats that are equipped with a ski-tow eye should be used

Chapter 11-20Sport BoatGENERAL WATER SPORT PRECAUTIONS• DO NOT ski in shallow water, close to shore or in water where you do not know the depth or wha

NEW BOAT DELIVERYYour Monterey boat is inspected at each step of the manufacturing process.Before leaving the factory, every Monterey boat undergoes a

Boating SafetySport Boat1-21• The operator should never retrieve or pick up an article from the water while the engine is running. Be sure the engine

Chapter 11-22Sport Boat• Be sure to approach a downed skier on the operator’s side, always keeping the skier in view. • Display a skier down flag when

Boating SafetySport Boat1-23OUR ENVIRONMENTAs a boater, you already appreciate nature’s beauty and the peace of the great outdoors. It is a boater’s r

Chapter 11-24Sport Boatdischarge of sewage overboard or even an operable overboard waste discharge.Excessive NoiseNoise means engine noise, radio nois

Sport Boat2-1Chapter 2Basic Rules Of The RoadThe following information outlines only the most basic of the nautical rules of the road. For more inform

Chapter 22-2Sport BoatTypes of BuoysThere are several types and shapes of buoys. Buoys may be unlighted, lighted, with sound or may have both an audib

Basic Rules Of The RoadSport Boat2-3Regulatory MarkersRegulatory markers indicate dangerous or restricted controlled areas. These markers are used to

Chapter 22-4Sport BoatLateral MarkersLateral markers are oriented from the perspective of being entered from seaward (the boater is going toward the p

Basic Rules Of The RoadSport Boat2-5Obstructions, channel junctions, etc. are marked with RED and GREEN horizontally striped buoys.A RED band at the t

Chapter 22-6Sport BoatIsolated Danger MarkersIsolated danger markers indicate an isolated danger which may be passed on all sides. These markers are c

M-2Distribution: Factory CS – White, Dealer – Yellow, Owner – Manila Card Rev 09041579 S.W. 18th StreetWilliston, FL 32696Tel 352-529-9181Fax 888-92

Basic Rules Of The RoadSport Boat2-7RIGHT-OF-WAY NOTICE In general, boats with less maneuverability have right-of-way over more agile craft. You must

Chapter 22-8Sport BoatBURDENED BOATS The burdened boat is the boat that must make whatever adjustments to course and speed necessary to keep out of th

Basic Rules Of The RoadSport Boat2-9Meeting Head-On Neither boat has the right-of-way in this situation. Both boats should decrease speed, should turn

Chapter 22-10Sport BoatOvertaking The boat that is overtaking one ahead of it is the burdened boat and must make any adjustments necessary to keep out

Sport Boat3-1Chapter 3Ship SystemsYour boat is equipped with a variety of major systems to operate the craft and provide the conveniences you expect w

Chapter 33-2Sport BoatFIRE EXTINGUISHING SYSTEMModels equipped with an Automatic Fire Extinguishing System automatically actuate when temperatures rea

Ship SystemsSport Boat3-3system. Some stern drives are equipped with an exhaust diverter valve which, when activated, routes engine exhaust to through

Chapter 33-4Sport BoatELECTRICAL SYSTEMThe boat may be equipped with a 12-volt direct current (12 VDC) negative ground electrical system. The positive

Sport Boat4-1Chapter 4Controls and IndicatorsKnowing the controls and indicators on your boat is essential for safe and proper operation. The controls

4-2Sport BoatChapter 4Single Lever Controls Single lever controls operate as both a gear shifter and a throttle for a select engine. The lever is dete