Mercury Racing Sterndrive 600SCi Owner's Manual

iDeclaration of Conformance – Mercury Racing Sterndrive600SCi (600 HP)Manufacturer:Mercury RacingN7480 County Road UUFond du Lac, WI 54935USAAuthorize

TABLE OF CONTENTSxService Assistance...118Mercury Mercruiser Service Offices...

MAINTENANCE904. Drain the water from the cooler and hoses completely.5. Install the hoses and clamps. Tighten the screws securely.Serpentine and Super

MAINTENANCE91Description N lb.New Belt 489 110Used Belt 400 902. Loosen the 5/8 in. locking nut on the adjusting screw. Leavethe wrench on the adjustm

MAINTENANCE92SUPERCHARGER DRIVE BELT ROUTING AND TENSIONabced10289ca - Supercharger pulleyb - Self adjusting belttensionerc - Idler pulleyd - Supercha

MAINTENANCE93INSPECTING BELTSNOTE: Minor, transverse cracks (across the belt width) may beacceptable. Longitudinal cracks (in the direction of belt le

MAINTENANCE941. Remove the water separating fuel filter (by turningcounter‑clockwise) and the sealing ring from the waterseparating/fuel

MAINTENANCE95Corrosion and Corrosion ProtectionWhenever two or more dissimilar metals (like those found on thesterndrive) are submerged in a cond

MAINTENANCE96IMPORTANT: If a boat is equipped with stainless steel afterplanes, a large anode should be installed on each to handle theincrea

MAINTENANCE97a. If anti‑fouling protection is required for boat hull or boattransom, copper or tin base paints can be used unlessoth

MAINTENANCE982.Painting Drive Unit or Transom Assembly• Paint the drive unit and transom assembly with a goodquality marine paint or an anti‑

MAINTENANCE99! WARNINGObserve the following when jump starting, charging or handlinga battery:• Do not use jumper cables and a booster battery

WARRANTY INFORMATION1Warranty Registration United States And CanadaOutside United States and Canada ‑ Check with your localdistributor.1. You

MAINTENANCE100Inspection and MaintenanceInspect the power package often and at regular intervals to helpmaintain its top operating performance, a

COLD WEATHER OR EXTENDED STORAGE101Power Package Lay‑upIn addition to the procedures listed in the Maintenance Chart ofthis manual, the following proc

COLD WEATHER OR EXTENDED STORAGE102• 150 ml (5 fl oz) Fuel System Treatment and Stabilizer or30 ml (1 fl oz) Fuel System Treatment and Stab

COLD WEATHER OR EXTENDED STORAGE1039. Start the engine. If the engine has trouble starting and theremote tank is equipped with a primer

COLD WEATHER OR EXTENDED STORAGE10419.Make sure the drainage passage near the anode in theanti‑cavitation plate is open and unobstructed.1289

COLD WEATHER OR EXTENDED STORAGE105NOTE: As a precautionary measure, attach a tag to the key switchor steering wheel of the boat reminding the operato

COLD WEATHER OR EXTENDED STORAGE106abfde16941c

COLD WEATHER OR EXTENDED STORAGE107a - Exhaust headerbalance rail plasticwing‑nut plugs (2,Starboard side)b - Fuel cooler plasticwing‑nut plugc - Sea

COLD WEATHER OR EXTENDED STORAGE1084. Place the hose into the container of premixed antifreeze. Theantifreeze mixture should be at the correct concent

COLD WEATHER OR EXTENDED STORAGE109Power Package Recommissioning! WARNINGTo prevent possible injury or damage to equipment, do not installthe battery

WARRANTY INFORMATION2To transfer the warranty to the subsequent owner, send or fax acopy of the bill of sale or purchase agreement, new owner’s name,a

COLD WEATHER OR EXTENDED STORAGE1103. Start the engine. If the engine does not start right away, crankthe engine over for a maximum of 10 seconds at a

TROUBLESHOOTING111Engine Will Not CrankPossible Causes RemedyBattery switch "OFF". Switch to "ON" position.Remote control not in n

TROUBLESHOOTING112Engine Cranks But Will Not StartPossible Cause RemedyImproper starting procedure Read starting procedureLow battery voltage Charge t

TROUBLESHOOTING113Poor PerformancePossible Cause RemedyThrottle not fully open.Inspect throttle cable and linkages forproper operation.Damaged or inco

TROUBLESHOOTING114Engine Coolant Temperature Too HighPossible Cause RemedySeacock closed. Open.Serpentine belt loose or in poorcondition.Replace or ad

TROUBLESHOOTING115Power Trim Does Not Operate (Motor Doesn't Run)Possible Cause RemedyOpen fuse. Replace fuse.Loose or dirty electrical connectio

TROUBLESHOOTING116Electrical Analog Trim Gauge MalfunctionPossible Cause RemedyGauge indicates off‑scale high with noself‑test1. function.Check wires

TROUBLESHOOTING117Seawater Pressure Is Below SpecificationPossible Cause RemedyInsufficient water supply.Check if seacock is completely open.Check sup

OWNER SERVICE ASSISTANCE118Local Repair ServiceAlways return your outboard to your local authorized dealer shouldthe need for service arise. Only

OWNER SERVICE ASSISTANCE119• Model and serial number of your outboard• The name and address of your dealership• Nature of problemMercury Mercruiser Se

WARRANTY INFORMATION3CONDITIONS THAT MUST BE MET IN ORDER TO OBTAINWARRANTY COVERAGEWarranty coverage is available only to retail customers th

OWNER SERVICE ASSISTANCE120Europe, Middle East, AfricaTelephone Fax Marine Power - Europe, Inc.Parc Industriel de Petit-RechainB-4800Verviers,Belgium(

ORDERING LITERATURE121United States and CanadaBefore ordering literature, please have the following informationabout your power package available:Engi

MAINTENANCE LOG122Maintenance LogRecord all maintenance performed on your outboard here. Be sureto save all work orders and receipts.Date Maintenance

WARRANTY INFORMATION4HOW TO OBTAIN WARRANTY COVERAGEThe customer must provide Mercury with a reasonable opportunityto repair and reasonable access

WARRANTY INFORMATION5WHAT IS NOT COVEREDThis limited warranty does not cover routine maintenance items,tune ups, adjustments, normal wear and tear, da

WARRANTY INFORMATION6No individual or entity, including Mercury Marine authorizeddealers, has been given authority by Mercury Marine to make an

WARRANTY INFORMATION7Warranty Coverage and Exclusions for MercuryRacing Sterndrive ProductsThe purpose of this section is to help eliminate some of th

WARRANTY INFORMATION85. Labor performed by other than an authorized dealer may becovered only under following circumstances: When performedon emergen

GENERAL INFORMATION9Boater's ResponsibilitiesThe operator (driver) is responsible for the correct and safeoperation of the boat and

iiEngine Type: SterndriveFuel Type: GasolineCombustion Cycle: 4 Stroke Engine Family Name: 600SCiStarting Serial Number: 0M955821Electromagnetic Com

GENERAL INFORMATION10High‑Speed and High‑Performance Boat OperationIf your power package is to be used on a high speed or highperformance

GENERAL INFORMATION11! WARNINGShould the operator fall out of the boat, the possibility of seriousinjury or death from being run over by the boat can

GENERAL INFORMATION12Protecting People In The WaterWHILE YOU ARE CRUISINGIt is very difficult for a person in the water to take quick action toavoid a

GENERAL INFORMATION13Early symptoms of carbon monoxide poisoning which should notbe confused with seasickness or intoxication, include headache,dizzin

GENERAL INFORMATION14While Boat is Moving5449aba - Running the boat with the trim angle of the bow too high.b - Running the boat with no forward hatch

GENERAL INFORMATION15The primary concern is the boat changing direction while in themidst of the jump. In such case the landing may cause the boat t

GENERAL INFORMATION16Reduce speed and proceed with caution whenever you drive aboat in shallow water areas, or in areas where you susp

GENERAL INFORMATION17! WARNINGOperating a boat or engine with impact damage can result inproduct damage, serious injury, or death. If t

GENERAL INFORMATION18• Manual bilge pump and extra drain plugs; compass and mapor chart of area.• Spare operating equipment; batteries, bulbs, fuses,

GENERAL INFORMATION19Never be under the influence of alcohol or drugs while boating (itis the law). Alcohol or drug use impairs your judgment and grea

iiiThe Operation, Maintenance & Warranty Manual contains specificinstructions for using and maintaining your product. We suggestthat this manual

GENERAL INFORMATION20Stolen Power PackageIf your power package is stolen, immediately advise the localauthorities and Mercury Marine of the m

SPECIFICATIONS21Power Package IdentificationENGINE IDENTIFICATIONaModel:Displacement:Max WOT RPM:Spark Plugs:Spark Plug Gap:Spark Timing:Fuel Octane:E

SPECIFICATIONS22DRIVE UNIT AND TRANSOM ASSEMBLY IDENTIFICATION16933bbaa - Drive unit identification tag location (bottom side)b - Transom assembly ide

SPECIFICATIONS232. The gear ratio is stamped on the the bolt located next to theserial number label.3. The running rotation is stamped on the back of

SPECIFICATIONS24Engine Operating Limitations (HP600)Maximum wide open throttle (W.O.T.)RPM4800 ‑ 5300 RPMRev limit 5400 RPMIdle RPM in gear 700 RPMIdl

SPECIFICATIONS25! CAUTIONUse of improper fuel can seriously damage your engine. Enginedamage resulting from use of improper fuel is considered misuseo

SPECIFICATIONS26Some of these adverse effects are caused because the alcohol inthe fuel can absorb moisture from the air, resulting in a separationof

SPECIFICATIONS27Oil RecommendationsENGINE CRANKCASE OILPreferred Oils API ClassificationKendall GT‑1 Motor Oil 20W‑50 SJ, CF‑2, CH‑4Oil Filter Should

SPECIFICATIONS28CapacitiesUnit Capacity Fluid TypeCrankcase OilCapacity with NewFilter1.8 L (8.5 U.S. qts) Kendall Motor Oil 20W‑50SuperchargerGearcas

SPECIFICATIONS29Engine Break‑inIMPORTANT: Failure to follow the engine break‑in procedures canresult in poor performance throughout the life of the en

iv! WARNINGThe engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birth defects or otherreproductive

OPERATION30InstrumentationIt is important to monitor critical engine and boat functions whilethe boat is in operation. The SmartCraft boat information

OPERATION31ENGINE GUARDIAN SYSTEMThe Engine Guardian system monitors sensors on the engine forany early indications of problems. If a sensor indicates

OPERATION32Possible Cause Horn Monitor DisplayGuardianActivated andEngine PowerReducedPCM Error Steady Horn Yes Forced IdleBattery charging highor low

OPERATION33Possible Cause Horn Monitor DisplayGuardianActivated andEngine PowerReducedFuel Pressure SensorFailure3 Beeps‑1.5 Sec.LongYes NoBlock Press

OPERATION34A circuit breaker protects the engine wiring harness andinstrumentation power lead. Reset by pushing the reset button.a7764a - Rese

OPERATION354. The power trim pump is internally protected from thermaloverload. If it overheats, it will shut off, allowing itself to cooland

OPERATION366. Eight fuses are located at the upper rear of the engine in twofuse holders (four fuses in each holder).15264837aa10310a - Fuse holders (

OPERATION37Fuse Holder ‑ C26 Fuse Holder ‑ C27(1) ‑ 15 amp ‑ RED to RED/BLU constantpower(5) ‑ 20 amp ‑ RED/BLK to RED/PNKcoil(2) ‑ 5 amp ‑ PPL to PPL

OPERATION382. Control shifting by moving the shorter control lever(s). Thiscontrol shifts the unit into gear with full lever movement. Movethe le

OPERATION39! CAUTIONAvoid excessive wear on the U‑joint/input shaft. The VI drivedoes not have a trim limit switch. Depressing the trim or tr

vIMPORTANT: Identifies information essential to the successfulcompletion of the task.NOTE: Indicates information that helps in the understanding

OPERATION40• In excess, cause boat porpoising (bouncing) or propellerventilation.7419Trimming Drive Unit Down/In Can:7420• Help the boat accele

OPERATION41! CAUTIONAvoid twisting or binding dual engine tie bars. Damage to the tiebar and sterndrives could occur. Always raise or lower t

OPERATION42Starting, Shifting and Stopping! WARNINGAvoid fire or explosion. Before starting the engine, operate thebilge blower for at least five minu

OPERATION43FLOODED ENGINEMove control/throttle lever to half throttle. Be prepared to decreaseengine speed to 1000 ‑ 1500 RPM as soon as engine starts

OPERATION44Check steering operation.3.While UnderwayObserve all gauges to monitor engine condition.4.After StoppingShift to neutral. Turn ignition key

OPERATION45In any of the situations described in the preceding caution, waterentering the engine could cause severe damage to internal parts.Refer to

CONDITIONS AFFECTING OPERATION46Weight DistributionPositioning of weight (passengers and gear) inside the boat hasthe following effects:Shifting weigh

CONDITIONS AFFECTING OPERATION47VentilationVentilation occurs when surface air or exhaust gases surround thepropeller, causing propeller speed‑up (sli

CONDITIONS AFFECTING OPERATION48• Operating in a higher elevation.• Operating with a damaged propeller or dirty boat bottom.• Operating with increased

MAINTENANCE49Servicing High Horsepower EnginesAll high performance engines require frequent maintenance andinspection schedules due to the extreme dut

vi

MAINTENANCE50• Explaining and demonstrating the operation of the powerpackage and boat.• Providing the customer with a copy of a Pre-de

MAINTENANCE51• Present‑day marine equipment, such as your Mercury Marinepower package, are highly technical pieces of machinery.Electronic igni

MAINTENANCE52IMPORTANT: Refer to the Maintenance Charts (on followingpages) for a complete listing of all scheduled maintenance to beperformed.

MAINTENANCE53Interval TaskSaltwater use: Every 50 hours ofoperation or 60 days, whichever occursfirstPower Package Exterior Surfaces ‑Spray with rust

MAINTENANCE54Interval TaskEvery 100 hours of operation or once ayear, whichever occurs firstPerform all 25 hour and 50 hourmaintenance itemsSupercharg

MAINTENANCE55DRY SUMP SIX DRIVE MAINTENANCE SCHEDULEInterval TaskCheck prior to use and every 3 hoursof operation.Drive, Transom, and Propeller ‑ Insp

MAINTENANCE56Interval TaskEvery 200 hours of operation or oncea year, whichever occurs first.Peform 25, 50, and 100 HourMaintenance Items.Engine Align

MAINTENANCE57NOTE: To allow the oil to drain from the filter, loosen the filter justenough to break the internal vacuum (approximately 1/4 tur

MAINTENANCE583. Insert the hose end of the crankcase oil pump into anappropriate container and pump out the oil until the crankcaseis empty.

MAINTENANCE598. Tighten the filter securely by hand. Do not overtighten.25262aa - Oil filter sealing ring9. Remove the oil filler cap (port or starboa

TABLE OF CONTENTSviiWarranty InformationWarranty Registration United States And Canada...1Transfer Of Warranty...

MAINTENANCE60Tube Ref No. Description Where Used Part No.Kendall GT-1 SAE20W50Engine crankcaseObtainLocally11.Start the engine and check for proper oi

MAINTENANCE611. Attach a water hose to the boat's external water pickup, toallow water to be supplied to the engine block during enginewarm

MAINTENANCE625. Remove the bilge plug. The oil drain hose is tethered to theplug.6150edcbaa - Bilge drain plugb - Tetherc - Oil drain plugd - Bilge dr

MAINTENANCE6311.Coat the sealing ring on the new filter with new motor oil. Installthe sealing ring and filter. Tighten the filter securely by hand.Do

MAINTENANCE64IMPORTANT: Engine crankcase capacity is8 L (8.5 qts.).However, always use the dipstick to confirm properoil level.a10152a - Crankcase

MAINTENANCE651. Attach a water hose to the boat's external water pickup, toallow water to be supplied to the engine block during enginewarm

MAINTENANCE6611.Install the fill plug and torque to specifications.acb10567a - Drain plugb - Sight‑glassc - Fill plugDescription Nm lb. in. lb. ft.Fil

MAINTENANCE673. Remove the check valve assembly from the lower fitting anddrain the transmission fluid.4. Re‑install the check valve assembly and the

MAINTENANCE689. Stop the engine, shut off the water and check the transmissionoil level with the dipstick. If additional oil is required, add itth

MAINTENANCE693. Fill the drive unit, through the fill/drain hole, with Torco MTFGear Oil until an air‑free stream of lubricant flows from gearoil leve

TABLE OF CONTENTSviiiOperationInstrumentation...30Warning System...

MAINTENANCE70CHANGING TRANSOM INPUT SHAFT BEARING HOUSINGGEAR LUBE (DRIVE-LINE MODELS)1. Remove 3 pipe plugs from the transom input shaft beari

MAINTENANCE71IMPORTANT: Re‑check the transom input shaft bearing housinggear lube level after the first use. The gear lube should be to themiddle plug

MAINTENANCE72IMPORTANT: Do not overfill the crankcase with oil.ADDOK RANGE9987aba - Oil level dipstickb - Crankcase oil filler capTube Ref No. Descrip

MAINTENANCE733. Visually inspect the level and quality of the oil in the sight‑glassgage. The oil should be covering approximately half of the

MAINTENANCE743. Add power steering fluid to bring the oil level up to the full markon the cap/dipstick if required.bc21834aa - Reservoir capb - Add fl

MAINTENANCE75NOTE: Vapor or condensation can occur in the tube and isacceptable.16981aa - Fuel pump sight tube (routed from pump, past the i

MAINTENANCE762. Ensure that the oil is level with the bottom of the fill hole. A lowoil level indicates an internal problem, contact your authorizedMe

MAINTENANCE771. Check the coolant level in the coolant reservoir when theengine is cold. Ensure that the coolant level is at the "COLDFU

MAINTENANCE78CHECKING POWER TRIM PUMP FLUIDIMPORTANT: Check oil level with the sterndrive unit in the fulldown position.Use only Mercury Quick

MAINTENANCE797. Reinstall the fill/vent screw by turning it all the way in, thenloosen one and a half turns.! CAUTIONFill/Vent screw must be backed ou

TABLE OF CONTENTSixFuel Filters...93Corrosion and Corrosion Protection..

MAINTENANCE803. Install the pipe plugs into the input shaft housing and tightensecurely.CHECKING DRIVE UNIT GEAR LUBE! WARNINGAvoid damage to the ster

MAINTENANCE81CHECKING TRANSMISSION FLUID LEVELIMPORTANT: Place the boat on a trailer or in a sling with theengine level during the first

MAINTENANCE82Tube Ref No. Description Where Used Part No.Type F or FATransmission FluidTransmissionObtainLocally3. Do not use the transmission ex

MAINTENANCE83Tube Ref. No. Description Where Used Part No.Optimal Longtime PD2Extreme PressureGreaseEngine drive shaft andtransmission shift lever92‑8

MAINTENANCE84Propellers! WARNINGAvoid serious injury or death. Place the remote control in neutraland remove the ignition key from the switch before r

MAINTENANCE853. Slide washer, continuity washer, and propeller off propellershaft.NOTE: Some damaged propellers can be repaired. See yo

MAINTENANCE86Flushing Cooling System! WARNINGAvoid possible death or serious injury. Always remove thepropeller before flushing the cooling sy

MAINTENANCE871. Inspect seawater pump impeller if insufficient seawater flowoccurs or if operating temperature exceeds normal range.a8022a - Seawater

MAINTENANCE883. Flush the passages with fresh water.4. Inspect the gaskets for deterioration and replace if necessary.5. Install the gaskets and e

MAINTENANCE892. If the fuel hoses need to be removed from the cooler, have thisservice done by an authorized Mercury Marine dealer.aa10262a - Hose cla