Mercury D2.8L D-Tronic manuals

Mercury D2.8L D-Tronic Specifications (160 pages)

Brand: Mercury | Category: Engine | Size: 15.21 MB |

English

Table of contents

2003, Mercury Marine

1

Identification Record

2

WELCOME!

3

Read This Manual Thoroughly

4

SECTION 1 - WARRANTY

5

SECTION 4 - SPECIFICATIONS

6

SECTION 5 - MAINTENANCE

7

Warranty Information

10

WARRANTY

11

SECTION 1SECTION 1

11

Warranty Policies

12

WHAT IS NOT COVERED

13

DISCLAIMERS AND LIMITATIONS

13

WHAT IS COVERED

14

WHAT MERCURY WILL DO

14

WARRANTY SECTION 1

16

00000 was CD622

16

Transferable Warranty

18

Features And Controls

20

SECTION 2

21

Instrumentation

22

SWITCHES

23

ENGINE MONITORING FEATURES

24

Remote Controls

25

CONSOLE MOUNTED

26

Power Trim

28

SINGLE ENGINE TRIM/TRAILER

29

DUAL ENGINE TRIM/TRAILER

29

Audio Warning System

32

Emissions Information

33

SECTION 3 - ON THE WATER

35

Safe Boating Suggestions

36

ON THE WATER

37

SECTION 3

37

GOOD VENTILATION

39

POOR VENTILATION

39

Basic Boat Operation

40

Duty Cycle Rating

41

LIGHT DUTY RATING

42

GENERAL INFORMATION

44

BEFORE STARTING THE ENGINE

45

STARTING A COLD ENGINE

46

ENGINE WARM UP

47

STARTING A WARM ENGINE

47

SHIFTING

48

ENGINE SHUT-DOWN (STOPPING)

48

Trailering The Boat

53

Drain Plug and Bilge Pump

53

While You Are Cruising

54

While Boat Is Stationary

54

Wave And Wake Jumping

56

0035.1 with CMD change

57

Drive Unit Impact Protection

58

Bottom Of Boat

59

Cavitation

59

Ventilation

60

Elevation And Climate

60

Propeller Selection

61

Getting Started

62

20-Hour Break-In Period

63

After Break-In Period

64

End of First Season Checkup

64

Fuel Requirements

66

Diesel Fuel In Cold Weather

67

Anti-Freeze/Coolant

67

Engine Oil

68

Engine Specifications

69

D4.2L LD And D4.2L 230

70

D4.2L 300

72

Fluid Specifications

73

SPECIFICATIONS

74

SECTION 4

74

Dealer Responsibilities

76

Maintenance

77

0057 W CMD changes

78

Inspection

79

Maintenance Schedules

80

Routine Maintenance *

80

Scheduled Maintenance *

81

Maintenance Record

83

Changing Oil and Filter

86

00000 was CD919

88

Power Steering Pump Fluid

89

Checking

90

Changing

92

Drive Unit Oil

93

Power Trim Pump Fluid

97

SITUATION

99

RECOMMENDATIONS

99

Air Filter

100

Water Separating Fuel Filter

101

Replacing

102

MAINTENANCE

103

SECTION 5

103

Fuel System

106

Lubrication

108

Throttle Cable

110

Shift Cable

111

Engine Coupler

112

Removed)

113

Drive Shaft Extension Models

114

Propellers

115

Bravo Three

117

INSTALLATION

118

Drive Belts - All Engines

119

Power Steering Pump Belt

120

Corrosion Protection

121

Internal Components

125

INSPECTION

126

Painting Your Power Package

128

CE376 modified

129

Flushing The Seawater System

130

Dual Water Pick-Up Flush Gear

131

Case Seal Kit

131

91-881150Q1

131

Flushing Device 91-44357Q2

131

SECTION 6 - STORAGE

133

SECTION 6

134

0084 w / CMD

134

Draining Instructions

135

00000 was CD927 w / changes

140

Recommissioning

142

SECTION 7 - TROUBLESHOOTING

145

Diagnosing EDI Problems

146

Troubleshooting Charts

146

TROUBLESHOOTING

147

SECTION 7

147

Poor Performance

148

Excessive Engine Temperature

149

Low Engine Oil Pressure

150

Battery Will Not Charge

150

Unusual Sounds

150

0175 w / changes – CMD

151

0177 with CMD changes

151

Table of Contents

153

Owner Service Assistance

154

Replacement Service Parts

155

Resolving A Problem

156

Customer Service Literature

157

SECTION 8

158

Ordering Literature

159

00000 was CD851

160

More products and manuals for Engine Mercury

Models	Document Type
D7.3L D-TRONIC	Specifications Mercury D7.3L D-TRONIC Specifications [de] [en] [es] [fr] [it] , 106 pages
10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP	Service Manual Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP Service manual [en] , 303 pages
Racing Sterndrive 600SCi	User Manual mercury racing® \| power and propulsion catalog, 40 pages
ALPHA	Specifications Mercury ALPHA Specifications, 181 pages
250	Specifications Mercury 250 Specifications, 160 pages
250	Specifications Mercury 250 Specifications, 163 pages
D4.2L D-Tronic	Service Manual Mercury D4.2L D-Tronic Service manual, 878 pages
200 OptiMax DTS	User Manual Mercury Outboards 2008, 36 pages
D4.2L D-Tronic	User Manual INSTRUMENTS, 33 pages
2005 Monterey	Owner's Manual Mercury 2005 Monterey Owner`s manual, 160 pages
200 Optimax	Installation Manual Mercury 200 Optimax Installation manual, 38 pages
200 Optimax	Specifications Mercury 200 Optimax Specifications, 149 pages
XR2	Installation Manual Mercury XR2 Installation manual [en] [es] [fr] , 21 pages
3.0L Carbureted Alpha	Specifications Mercury 3.0L Carbureted Alpha Specifications, 250 pages
496 MAG Bravo	Specifications Mercury 496 MAG Bravo Specifications, 91 pages
10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP	Service Manual Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP Service manual, 149 pages
200 Optimax	Installation Manual Mercury 200 Optimax Installation manual, 42 pages
200 OptiMax DTS	User Manual Mercury Boat 200 OptiMax DTS, 41 pages
3.0 Liter	Specifications Mercury 3.0 Liter Specifications, 130 pages
Racing Sterndrive 600SCi	Owner's Manual Mercury Racing Sterndrive 600SCi Owner`s manual, 132 pages

Mercury devices